鹰V550(5轴)
高速, high-precision 5-axis machining for small graphite electrodes, 模具/模组件, 还有更多——所有这些都在一个很小的空间里.
没有什么比浪费时间更令人沮丧的了, bt365体育娱乐, and resources into a machine fleet that—despite your best efforts—just can’t seem to return the favor. Then you throw the new challenges facing today’s machine shops into the mix: things like an ever-shrinking skilled labor pool, the need to be faster 和更多的 efficient than ever via automation, 还有其他棘手的问题.
Relief for the challenging issues facing your machine shop comes on swift wings—in the form of the high-speed Eagle V550: a high-speed, ultra-rigid 5-axis vertical machining center (VMC) specially 设计ed to cut the difficulty out of graphite machining jobs.
![鹰V550(5轴)](http://fj4a.mjutka.com/wp-content/uploads/2022/11/Eagle-V550-5-axis.png)
您可以信赖的重型性能
- Built and 设计ed highly rigid and incredibly precise, the Eagle V550 gantry-type 5-axis VMC is one machine your workers, 你的客户, 你的底线都可以指望. 不管是什么工作或时间安排, you can trust the Eagle line’s superior craftsmanship and components to carry the day.
简单,直观的操作,使不同
- The Eagle V550 comes with an advanced CNC control unit 设计ed to help your workers get the most out of your investment—both in the short term and well into the future. 易于培训,易于操作, V550带来了高效率, 具有成本效益的劳动力到您的车间中间.
灵活、面向未来的设计
- 自动化不仅仅是一个流行词. It’s your ticket to new levels of efficiency and profitability for your business. That’s why every machine in our Eagle line is prepared for automation—as a single machine, 在独立单元中, 或作为一个完整的一部分, 集成生产线.
The Eagle V550 (Graphite Version) is 设计ed to be an ultra-rigid 5-axis vertical machining center with the capacity to handle a 550-pound workpiece on a 15.75 "转盘表面. The Heidenhain TNC-640 control unit with a 17” display is mounted on a moveable pedestal for optimal positioning convenience. The Eagle V550 is 设计ed with a side opening in the casting to allow robot loading from the right side with pallets up to 15.7”广场.
功能:
- 能在15上处理550磅重的工件吗.75英寸台面
- Allows robot loading from the right side with pallets up to 15.7英寸方形通侧开口设计
- 实现高机器刚性, 振动抑制, 工作精度, 并通过BIOCAST铸铁床完成质量® 设计 and topology-optimized structure for optimal stiffness and temperature symmetry
- 通过20马力达到高工作速度, 42,000转/分综合主轴, 重型, 滚柱式直线导轨, and large-diameter ball screws and linear glass scales in both the X and Y axis
- Performs high-precision cuts with the X, Y, Z, B, and C axis moving simultaneously
- 能轻松处理表面加工吗, 螺旋轮廓加工, irregular contour machining and other complex cutting tasks
- Superior drive mobility and power efficiency compared to conventional worm gear setup machines thanks to zero-backlash B axis gear and C-rotary axis direct drive motor with rotary encoders
组件:
- 集成4/5轴系统(无t型槽工作台)
- 最大加速度:49英尺/秒²
- HF spindle 20 HP, 42000转, HSK-E40, and 32-position ATC (100-position ATC optional)
- 雷尼绍红外测量探头
- Blum laser system for tool breakage detection and tool length/diameter compensation
- Vibration-dampening cast iron bed with sand-filled BIOCAST® 设计
- 3点基础设置/找平
- 滚珠丝杠与直接驱动交流电机
- 用玻璃秤绝对测量
- 油雾润滑系统,主轴外部
- 双色状态灯
- 自动润滑系统,包括驱动和路径
- 全衬里防尘和防液
- 工作区域有LED机器灯
- 芯片托盘
- Precision package 3 for 5-axis machines – Temperature-distribution compensation, including:
- 自动温度漂移控制
- 五轴补偿
- 海德海恩选件(运动学可选)
- 运动协调陶瓷球
用户界面:
- 海德汉TNC-640五轴同步控制
可选配件:
- HF spindle 20 HP, 36,000 RPM, HSK-E50 w 32-position ATC
- 100位ATC HSK-E40
- 80位ATC HSK-E50
- Table clamping and pallet systems from EROWA, Hirschmann, and system 3R
- ICS 2 ATS internal coolant supply with aerosol/dry lubrication
- T-slot table to cover the 4/5-axis (Converts the machine to 3-axis operation)
- Keller exhaust system for graphite and mist collection
- 三色状态灯
- 油雾吸入装置
- 干磨切屑输送机(包括:切屑斗)
- 动态碰撞监测
- 多变化简易基本单元(包括:抓手, 40点或5点或4点杂志, 工件更换处, 以及与机器的连接)
机器行程:X X Y X Z in (mm) | 21.6 x 15.7 x 15.7 (550 x 400 x 400) |
---|---|
b轴倾斜范围度(RPM) | -120° ~ 60° (25) |
c轴旋转范围度(RPM) | 360° (60) |
转盘面板:直径. (mm) | 15.75 (400) |
最大工件高度:面板/托盘(mm) | 15.7/12.7 (400/325) |
最大转盘盖:磅. (kg) | 550 (250) |
主轴转速 | 42000转 |
主轴马力(S1 100%) | 20马力(15千瓦) |
主轴头到工作台:in (mm) | 2.0 ~ 17.7 (50 ~ 450) |
更换工具选择 | HSK-E40(标准32分)/(可选100分) |
快速速度:单位/分钟. (米/分钟.) | 1181 (30) |
最大工件3轴/英寸/磅. (毫米/公斤) | X 21.6 x Y 15.7 x Z 15.7 / 1102 ( 550 x 400 x 400 / 500) |
机器重量:lb. (kg) | 15,873 (7,200) |
尺寸W-D-H: in (mm) | 79.5 x 110.2 x 96.5 (2,020 x 2,800 x 2,450) |
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"Not only does the 5-axis capability of the OPS Ingersoll Eagle V5 milling machine enable us to burn parts with less physical electrodes, it also has a robotic tool changer so we can focus more during the day on things that need constant attention."
布拉德·麦克道尔, 质量工具 & 死的总统 阅读案例分析 -
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"The Eagle 800 has burn technology that gives us a competitive advantage because it takes about half the time to burn and uses fewer electrodes, 这样既节省时间又节省金钱. bt365体育娱乐的目标是整天和整个周末都跑. I like that we also are cutting down on our carbon footprint by using fewer graphite electrodes and less copper wire than before."
史蒂夫(, 零容忍总统 查看案例研究 -
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"The kinematics of the Roku-Roku VMCs allow us to run faster feed rates and not sacrifice surface finish or accuracy. The machines are efficient in terms of increased cutter life, 可靠的发那科控制和整机稳定性. We can run longer intervals on downstream inspection on parts that the Roku-Rokus machined."
约翰TerBeek, 特贝克模塑公司的合伙人 & 工具 查看案例研究